US 7,572,567 B2
Processes for aggregating toner components
Joo T. Chung, Webster, N.Y. (US); Zhen Lai, Webster, N.Y. (US); Joseph Leonardo, Penfield, N.Y. (US); Derrick Black, Rochester, N.Y. (US); and Robert Heim, Webster, N.Y. (US)
Assigned to Xerox Corporation, Norwalk, Conn. (US)
Filed on Nov. 21, 2006, as Appl. No. 11/602,750.
Prior Publication US 2008/0138739 A1, Jun. 12, 2008
Int. Cl. G03G 9/087 (2006.01)
U.S. Cl. 430—137.14 22 Claims
OG exemplary drawing
 
1. A continuous toner aggregation process, comprising:
continuously feeding a mixture of chemical toner components of nanometer size into a feed section of a screw extruder at a controlled rate;
continuously dispersing the mixture at a controlled rate;
continuously feeding an aggregation agent into the screw extruder downstream from the feed section at a controlled rate while continuously dispersing the mixture with the aggregation agent to accelerate aggregation of the mixture;
aggregating the mixture;
continuously emulsifying and homogenizing the aggregated mixture; and
collecting the aggregated mixture from an exit section of the extruder.